Custom IBC Solutions
We don't just sell totes — we build what you need. Rain barrels, garden planters, water storage systems, agricultural irrigation setups, and bespoke modifications. If it involves an IBC container, we can make it work.
Custom Solution Categories
Every custom solution starts with a conversation. Browse the categories below to see what's possible, then contact us to design yours.
Rain Barrel Conversion Kits
Residential & CommercialTransform a 275 or 330 gallon IBC tote into a high-capacity rain barrel system. Our kits include a diverter fitting for your downspout, an overflow outlet, a screened fill port cover to keep debris and mosquitoes out, a front-mounted ball valve for easy gravity dispensing, and instructions for a clean, weatherproof installation.
What's Included / Available
Applications
- →Residential rainwater harvesting
- →Garden and lawn watering
- →Car washing
- →Commercial landscape
- →Greenhouse irrigation
Garden Planters from IBC Frames
DIY / LandscapingIBC cage frames — the steel outer structure of a tote — make exceptional raised garden planters. We cut the HDPE bottle out, line the cage interior, add drainage, and deliver a ready-to-fill planter that holds 40–60 cubic feet of growing medium. The open cage walls allow airflow to roots and create a striking industrial-modern aesthetic.
What's Included / Available
Applications
- →Raised vegetable gardens
- →Market garden installations
- →Urban rooftop gardens
- →Nursery displays
- →Food forest staging
Water Storage Systems
Agricultural & Emergency PrepWe engineer multi-tote water storage systems for farms, rural properties, off-grid homesteads, and emergency preparedness scenarios. A typical system links two to eight IBCs in parallel or series, with inlet filtration, overflow protection, a submersible pump, and distribution plumbing to your usage points.
What's Included / Available
Applications
- →Farm and ranch water supply
- →Off-grid and homestead systems
- →Emergency water reserves
- →Livestock watering
- →Remote site water storage
Agricultural Irrigation Setups
Farming & HorticultureGravity-fed and pump-fed IBC irrigation systems purpose-built for agricultural use. We configure IBC totes as primary storage tanks, integrate injection ports for liquid fertilizer addition, and plumb the outlet to your drip, sprinkler, or flood irrigation lines. Sized from a single-tote gravity system to multi-tote pressurized arrays.
What's Included / Available
Applications
- →Row crop irrigation
- →Orchard and vineyard systems
- →Greenhouse fertigation
- →High tunnel irrigation
- →Market garden water management
Custom Valve & Port Modifications
Industrial & SpecialtyWe install additional outlets, upgrade valve sizes, add top-entry dip tubes, weld in side ports, or fit pressure-relief assemblies to standard IBC totes. Modifications are performed by our in-house fabrication team and pressure-tested before delivery. These are one-of-a-kind configurations — built exactly to your spec.
What's Included / Available
Applications
- →Chemical blending stations
- →Industrial mixing tanks
- →Liquid ingredient dispensing
- →Paint and coating systems
- →Research and laboratory use
Insulation & Heating Packages
Cold Climate / Viscous FluidsFor customers storing temperature-sensitive liquids in cold climates or needing to maintain viscosity, we build complete insulated and heated IBC assemblies. A built-up polystyrene or polyurethane panel jacket surrounds the bottle and cage, paired with an electric or hot-water heating blanket and a thermostat controller.
What's Included / Available
Applications
- →Honey and molasses storage
- →High-viscosity oil dispensing
- →Cold-climate chemical storage
- →Wax and resin temperature maintenance
- →Winter agricultural chemical storage
DIY Project Support Packages
Makers & HomesteadersNot sure how to make your IBC project work? We supply not just the tote and parts, but also the knowledge. Our DIY project support package includes a pre-cut or pre-drilled tote to your dimensions, a parts kit with valves, hose barbs, fittings, and gaskets, plus a written build guide and access to our team by phone for project questions.
What's Included / Available
Applications
- →Aquaponics systems
- →Compost tea brewing
- →Off-grid water storage
- →Root cellar cooling systems
- →DIY biogas digesters
- →Worm farm systems
Project Gallery
Real custom IBC projects we've completed for Kansas and Midwest customers. Every project starts with a problem — here's how we solved six of them.
Johnson County, KS
12-Tote Rainwater Harvesting Array — Commercial Nursery
Twelve 330-gallon Grade A used totes manifolded in two 6-tote banks. Each bank fed by a dedicated downspout diverter with 50-gallon pre-filter settling tank. Central pump station with 1 HP submersible pump, pressure tank, and zone valve manifold serving six irrigation zones. Total storage: 3,960 gallons. System supplies approximately 80% of the nursery's non-potable water needs April through October.
Outcome
Annual water bill reduced by $4,200. System paid back in under two seasons.
Rice County, KS
Fertigation System — 200-Acre Vegetable Farm
Eight 330-gallon food-grade reconditioned IBCs configured as a fertigation header system. Four totes for water, two for nitrogen concentrate, one for phosphorus, one for micronutrients. Venturi injection system blends nutrients inline at the pump station. Outputs to 14 drip tape zones with automated timers. Elevated steel stand provides 8 feet of gravity head.
Outcome
Replaced three separate skid-mounted mixing tanks. Fertilizer application accuracy improved by 23%. Labor time for fertigation prep reduced from 4 hours/week to 45 minutes.
Barton County, KS
Emergency Water Reserve — Rural Fire District
Ten 275-gallon Grade A used totes installed at a rural fire station with no municipal water connection. Totes filled via truck from the nearest water point 11 miles away. Manifolded with 2" PVC into a single gravity-fed draw point. Float valve prevents overfill. UV-resistant covers on all totes. Total reserve: 2,750 gallons — sufficient for approximately four structure fire responses.
Outcome
First dedicated on-site water reserve for the district. Completed under $6,000 including totes, plumbing, and installation.
Wichita, KS
Industrial Mixing Station — Chemical Blender
Three 275-gallon new IBC totes modified with secondary outlet ports, thermowell fittings, and top-entry dip tube assemblies. Stainless manifold connects all three outlets to a central pump with digital flow meter and batch controller. Top-entry mixers on each tote run on variable-speed drives. Secondary containment spill pallets under each tote. Full stainless fittings throughout.
Outcome
Replaced aging drum-based blending system. Batch accuracy improved from ±3% to ±0.5%. Worker ergonomic injury risk from drum handling eliminated.
Osage County, KS
Off-Grid Homestead Water System — Solar-Powered
Four 330-gallon Grade A used totes manifolded in series. Fed from a rainwater collection roof system (1,800 sq ft collection area). 12V DC pump powered by a 200W solar panel and 100Ah battery bank. Pump runs on a float-switch — activates when the pressure tank drops below 20 PSI. Gravity overflow protection. 0.5-micron inline filter before household tap. UV sterilizer on potable branch.
Outcome
Property achieved full water independence for non-potable use and supplemental potable storage. Total system cost $3,800 including totes and solar components.
Kansas City, MO
Aquaponics System — Urban Farm / Community Education
Three 275-gallon used totes configured into a recirculating aquaponics system. One tote serves as the fish tank (bottom two-thirds of tote, cage intact). Two totes cut in half horizontally to create four media grow beds elevated above the fish tank on a custom welded steel stand. Bell siphon flood-and-drain system installed in each grow bed. Recirculation pump routes fish waste water to grow beds, gravity returns to fish tank.
Outcome
Produces leafy greens year-round in a 400 sq ft indoor space. Hosts community workshops monthly. Entire build completed for under $1,400 in totes and materials.
Agricultural Custom Builds
Kansas is farming country. We design and build IBC systems specifically for the demands of Midwest agricultural operations — irrigation, fertigation, livestock water, and crop spray.
Gravity Irrigation Reservoir
A single 330-gallon IBC on a welded steel stand (6–8 feet elevated) with a 2" main outlet, inline filter, and drip header. Gravity pressure (2.6–3.5 PSI) drives drip tape systems for up to 2 acres without a pump. Perfect for small market gardens, orchards, and high tunnels where grid power is unavailable.
Typical Components
Typical Lead Time
1–2 weeks
Fertigation Injection System
An IBC-based fertigation system injects liquid fertilizer, humic acids, or biological inoculants into your irrigation water at precisely controlled ratios. We install a Venturi injector or peristaltic dosing pump at the outlet, with a dedicated concentrate IBC and a water IBC blended at the point of injection. Ratio is adjustable from 1:50 to 1:500 depending on injector type.
Typical Components
Typical Lead Time
1–2 weeks
Livestock Water System
Reliable gravity-fed water delivery for cattle, hog, or poultry operations. We manifold two to four IBCs into a gravity distribution system with float valves at each drinking station. The IBC array can be refilled by truck, well pump, or rainwater collection. Freeze protection options available (insulated jacket + trace heating) for year-round operation.
Typical Components
Typical Lead Time
1–3 weeks
Crop Spray Tank Station
A stationary IBC fill station for charging spray tank equipment. Instead of hauling water from a pond or well every morning, this system stores 275–990 gallons on-site, filtered and ready to fill spray tanks via a fast-fill cam-lock outlet. Can include a venturi mixing port for pre-mixing chemical concentrates at the fill point.
Typical Components
Typical Lead Time
1–2 weeks
Industrial Custom Builds
IBC totes are increasingly replacing expensive stainless mixing vessels and drum-based systems in light industrial applications. Here are three industrial custom builds we execute regularly.
Chemical Mixing & Dispensing Station
Two or more IBCs configured for batch chemical blending with top-entry mixers, heated to process temperature, and discharged through a metered pump with batch controller. For chemical distributors, blenders, and manufacturers who need a low-cost alternative to stainless mixing vessels. Full stainless contact fittings available.
Typical Components
- →2–4 new or reconditioned IBCs with secondary outlet ports
- →Top-entry electric or pneumatic mixers
- →Heating blankets with PID control
- →Stainless discharge manifold
- →Batch controller with flow meter
Lead time: 2–4 weeks
Liquid Ingredient Dispensing System
For food, beverage, and personal care manufacturers who receive liquid ingredients in IBCs and dispense them by weight or volume into production. We configure the IBC on a loadcell platform for by-weight dispensing, with a metered pump, digital display, and deadman-valve dispensing wand.
Typical Components
- →New or food-grade reconditioned IBCs
- →Loadcell pallet with digital readout
- →Metered gear or peristaltic pump
- →Dispensing wand with spring-return deadman valve
- →HDPE drip tray
Lead time: 2–3 weeks
Wastewater & Leachate Staging System
For industrial facilities that need to stage non-hazardous wastewater, process rinse water, or leachate before treatment or disposal. Multiple IBCs in a secondary containment arrangement with level sensors, overflow protection, and pump-out connection for vacuum truck or treatment transfer.
Typical Components
- →2–6 Grade C used IBCs
- →Full HDPE spill containment berm
- →Liquid level sensors with high-level alarm
- →2" pump-out connection with cam-lock
- →Overflow interconnect between totes
Lead time: 1–2 weeks
Residential & DIY Projects
IBC totes have become a staple in the DIY and homesteading community. From rain barrels to aquaponics to biogas digesters, here are the residential and hobby projects our customers build most often.
Rain Barrel System
Connect to your home downspout for free garden water. 275 or 330 gallon. Mosquito screen, overflow, and garden hose bib included in our kit.
Backyard Aquaponics
Fish tank + grow beds from IBCs. We pre-cut, drill, and supply all plumbing fittings. You fill with fish and plants.
Compost Tea Brewer
Aeration port, drain valve, and spray wand outlet installed. Just add water, compost, and an air pump.
Off-Grid Water Storage
Two or more IBCs manifolded with gravity outlet and a hand pump or solar pump. For cabins, rural properties, and emergency prep.
Raised Planter from IBC Cage
Steel cage + poly liner = a 40+ cu.ft. raised bed. Perfect for vegetables, herbs, or flowers. Striking industrial look.
Backyard Biogas Digester
Sealed inlet, gas outlet fitting, slurry drain. Convert kitchen scraps and manure to cooking gas. Complete fitting package available.
Root Cellar Passive Cooling
IBC with glycol loop coil port for passive or active cooling of a small root cellar or fermentation room.
Worm Farming System
Stackable half-IBC worm bins with drainage collection and harvest ports. Pre-drilled and ready for bedding and worms.
Backyard Pond / Water Feature
IBC bottle (cage removed) as a buried or above-ground pond liner. We pre-drill skimmer, pump, and overflow ports.
Soap & Cleaner Making Station
IBC with top fill port, mixer mount, and dispensing outlet for home soap, detergent, or sanitizer production.
DIY Project Support
IBC totes are one of the most popular containers in the DIY and homesteading community — and for good reason. They're rugged, food-safe, affordable, and endlessly repurposable. But cutting, drilling, plumbing, and sealing them correctly takes the right parts and a bit of know-how.
Our DIY project support packages give you a pre-cut or pre-drilled tote, a matched parts kit, and access to real people who've built exactly what you're trying to build. We support aquaponics systems, compost tea brewers, off-grid water setups, root cellar cooling coils, biogas digesters, and much more.
Engineering Consultation Process
For complex custom systems, we follow a structured six-step process that keeps your project on time, on budget, and free of surprises.
Initial Inquiry
Submit your project description via our contact form or phone. The more detail you can provide — application, location, volume, budget, timeline — the faster we can respond with a meaningful answer.
Feasibility Discussion
We'll contact you within 24 hours to discuss your project. This conversation confirms whether a standard kit, a modified tote, or a custom-engineered system is the right approach.
Design Proposal
For simple mods, we send a written quote with a scope description. For complex systems, we develop a design proposal including a component list, layout sketch, and pricing.
Approval & Material Sourcing
You approve the design and deposit. We source any non-stock materials and schedule your build slot.
Build, Test & Document
Our fabrication team builds your system. All modifications are pressure-tested. Electrical systems are inspected for safety. The completed system is photographed and documented.
Delivery & Commissioning
We deliver and, for complex systems, assist with commissioning and initial startup. For Midwest customers within 150 miles of Kansas City, we offer on-site setup. Remote customers receive detailed commissioning documentation.
Material Options for Customization
Custom IBC builds can use a range of materials depending on your application. Here's what we stock and regularly work with.
Polypropylene (PP) Fittings
General purpose — compatible with water, chemicals, fertilizers, and food products. Most cost-effective option.
Max temp: Up to 180°F
Stainless Steel 316 Fittings
Food-grade and pharmaceutical applications; corrosive chemicals; applications requiring CIP cleaning.
Max temp: Up to 400°F
PTFE / Teflon Components
Aggressive chemicals, solvents, oxidizers. Gaskets, valve seats, and liner applications.
Max temp: Up to 400°F
PVDF (Kynar) Fittings
Extremely aggressive chemicals — concentrated acids, chlorine, and halogens. Semiconductor and pharmaceutical applications.
Max temp: Up to 275°F
EPDM Elastomers
General purpose seals and gaskets. Compatible with water, food products, dilute acids/bases. Not suitable for petroleum products.
Max temp: Up to 248°F
Silicone Elastomers
Food-grade and pharmaceutical seals. High-temperature applications. FDA 21 CFR 177 compliant.
Max temp: Up to 400°F
HDPE Structural Components
Secondary containment, containment berms, custom structural elements. Excellent chemical resistance.
Max temp: Up to 120°F
Mild Steel (Painted or Galvanized)
Structural frames, stands, and supports. Galvanized for outdoor or corrosive environments.
Max temp: N/A structural
Polyethylene Liner Bags
Eliminating cleaning between product changes. Single-use food-grade and chemical-grade options.
Max temp: Up to 140°F
Custom Plumbing & Fittings
We're not just tote people — we're plumbing people. All custom builds include the connecting plumbing as part of the project scope. Here's what that covers.
Manifold Connections
Linking multiple IBCs with 2" or 1.5" PVC, PP, or stainless pipe. Equal-pressure manifolds for balanced flow between tanks.
Pump Skid Integration
Connecting IBC outlets to pump inlets with vibration-isolated flexible connectors. Pump skid mounting and alignment.
Zone Valve Arrays
Multiple outlet zones with individual ball valves, labeled and color-coded. For irrigation systems, multi-product dispensing, and tank farm distribution.
Flow Meters & Instrumentation
Inline flow meters, pressure gauges, temperature sensors, and level switches integrated into custom plumbing runs.
Cam-Lock Quick-Connect Systems
Fast-connect cam-lock fittings at fill points and discharge points for rapid connection of hoses, pump inlets, and fill nozzles.
Chemical Injection Ports
Venturi injectors and tee injection points for adding chemicals, fertilizers, or disinfectants inline at controlled ratios.
Pressure Regulation
Pressure regulators on pump-fed systems to protect downstream fittings and drip emitters from overpressure.
Backflow Prevention
Check valves and backflow preventers where cross-contamination between totes or between system and supply must be prevented.
Turnaround Times by Build Type
Lead times start from the date of approved design and deposit. Rush orders can sometimes be accommodated — contact us to discuss your deadline before assuming it's impossible.
| Build Type | Typical Lead Time | Notes |
|---|---|---|
| Rain Barrel Kit (standard) | 2–3 business days | Parts assembled, tote pre-drilled, kit packaged. Pickup or ship. |
| Garden Planter from Cage | 3–5 business days | Cage prep, liner install, drainage drilling. Delivery required — oversized item. |
| Extra Valve Installation | 1–2 business days | Single port addition, pressure tested, labeled. Common upgrade. |
| Multi-Tote Manifold System (2–4 totes) | 5–10 business days | Design, tote prep, plumbing, pressure test, delivery. |
| Agricultural Irrigation System | 1–2 weeks | Stand fabrication, tote prep, plumbing, site delivery and setup. |
| Insulated & Heated IBC | 1–2 weeks | Panel fabrication, blanket install, thermostat wiring, functional test. |
| Industrial Mixing Station (3+ totes) | 2–4 weeks | Design, fabrication, electrical, pump installation, commissioning. |
| Full Aquaponics System | 1–3 weeks | Depends on system complexity and number of grow beds. |
| Composite / Stainless Custom Builds | 4–8 weeks | Custom fabrication involving non-standard materials. Quote required. |
Pricing Factors
Custom build pricing is transparent and itemized. Here's what goes into your quote — no hidden fees, no vague 'engineering charges.'
Base Tote Cost
The starting point — used, reconditioned, or new tote at the appropriate grade. Used Grade B or C totes are most common for custom builds that will be modified. New totes are used where the modification must maintain UN certification.
Modification Complexity
Simple cuts and drills are low-cost. Welded port additions require more time and material. Stainless fittings cost more than polypropylene. Multi-tote manifold systems are priced as a system rather than per unit.
Materials & Components
All installed components are costed at our parts pricing. You benefit from our supplier relationships — typically 20–30% below what you'd pay for the same parts retail. Custom materials (stainless fittings, special sensors) are sourced to order.
Labor
Our in-house fabrication team charges a flat labor rate per modification type, not by the hour. Simple mods (valve install, port addition) have predictable flat rates. Complex builds (multiple tote manifolds, electrical) are quoted with a detailed scope.
Delivery & Logistics
Single tote kits can ship via standard freight. Large custom systems (standing multi-tote arrays, elevated stands) require flatbed delivery within our Midwest service area. Delivery cost is quoted separately and depends on your location.
Design & Engineering
For simple, standard modifications, design is included in the flat labor rate. For complex or novel systems that require our team to develop a custom solution, an engineering consultation fee of $75–$150 may apply — applied as a credit to your build cost if you proceed.
Ballpark ranges: Simple modifications (add a valve, cut a port) typically run $50–$150 in labor. Complete systems (multi-tote manifold, elevated irrigation stand, insulated build) range from $500 to $3,500+ depending on scope. Contact us with your project description for an itemized quote.
From Idea to Delivery
Custom orders don't have to be complicated. Our five-step process keeps things clear from first contact to final delivery.
Tell Us What You Need
Fill out the quote form above with your application, capacity requirements, and any specific constraints (space, power availability, budget). Include photos or a sketch if you have one.
We Design a Solution
Our team reviews your application and designs a practical solution. We'll confirm tote size, modification scope, parts required, and lead time. Most custom quotes are returned within 24 hours.
Approval & Deposit
You review the design and pricing. Once approved, a 50% deposit secures your build slot. For off-the-shelf kit orders, payment in full is required to ship.
Fabrication & Build
Our in-house fabrication team builds your custom unit. Modifications are pressure-tested, welds are inspected, and the finished unit is photographed before delivery.
Delivery or Pickup
Finished units are available for pickup from our Kansas City location or can be delivered within our Midwest service area. Freight shipping available for longer distances.
FAQ — Custom Solutions
Can I use an IBC tote for potable (drinking) water?+
Yes — with the right tote and preparation. You need a Grade A used or reconditioned tote with food-grade previous content, or a new tote. The bottle must be food-grade HDPE (FDA 21 CFR 177), and you should replace the valve and gaskets before use. For long-term potable storage, we recommend our food-grade reconditioned units with a UV sleeve and a 0.5-micron inline filter at the outlet.
How much weight can an IBC cage planter hold?+
Standard IBC cages are rated for the full liquid weight of their tote — typically 2,650–2,900 lbs. A filled planter with growing medium, plants, and wet soil will typically run 1,500–2,000 lbs, well within the cage's structural rating. We recommend placing the planter on a concrete pad or treated lumber base to distribute the load.
Can you add a second valve to a tote that already has one?+
Yes. We weld a threaded bung or flange into the bottle wall at the location you specify, then install the valve of your choice. All secondary ports are pressure-tested before delivery. Note that any modification that creates a new penetration through the bottle voids the UN certification on that unit — this is appropriate for stationary storage applications but not transport of regulated materials.
What's the lead time for a custom order?+
Standard kit orders (rain barrel, planter) typically ship in 2–5 business days. Complex modifications (multi-tote manifold systems, insulated and heated builds) usually require 1–2 weeks from approved design. Contact us if you have a deadline — we'll tell you honestly if we can meet it.
Do you provide site installation services?+
We offer delivery and assisted setup for Midwest customers within approximately 150 miles of Kansas City. For larger or more complex installations, we can recommend qualified contractors. Full turn-key installation is available on a project basis — inquire when requesting your custom quote.
Can I bring my own IBC tote for modification?+
Yes. If you already own an IBC tote and want us to modify it — add a port, install a valve, cut it for a planter — we can work with your existing tote. Bring it to our Kansas City facility and we'll assess it and quote the modification. Note that we'll need to inspect the tote before beginning work to confirm it's suitable for modification.
Are custom-modified totes safe for food or potable water?+
This depends on the tote used as the base and the modification performed. A food-grade reconditioned or new HDPE tote that is modified with food-grade fittings (stainless or food-grade PP, silicone or EPDM gaskets) can maintain food-grade status — as long as no penetrations are made with non-food-grade materials. We always specify food-grade components when building systems intended for food or potable water contact. Ask us to confirm at time of order.
How do I get started if I'm not sure exactly what I need?+
Just call us or send a message describing your problem — not necessarily the solution. 'I need to store 2,000 gallons of water for my cattle and fill a gravity drinker on the other side of the barn' is enough for us to design the right system. We design custom solutions every day and we're good at translating real-world needs into practical IBC builds. No jargon required.
Do custom builds come with any warranty?+
Yes. All custom builds are covered by our workmanship guarantee: if any weld, fitting, or modification we performed fails under normal operating conditions within 90 days of delivery, we repair or replace it at no cost. Components (valves, fittings, pumps) carry the manufacturer's warranty, which we support on your behalf. Tote base units carry the same grade guarantee as our standard inventory.
Can you build a system that's fully automated?+
Yes. We work with pump controllers, float switches, solenoid valves, level sensors, and timer-based systems regularly. Fully automated filling, dispensing, or transfer systems are within our scope. For more complex automation (PLC control, remote monitoring, SCADA integration), we partner with local automation specialists and can include their services in your project quote.
Related Products & Services
Have a Project in Mind? Let's Build It.
Describe your application and we'll design a solution. Most custom quotes come back within 24 hours — no obligation, no sales pressure.